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| Quantity: | |
|---|---|
Shanghai Juheng
| Model | JH2205 |
| Process stages | Sheeting → Stretching → Cutting → Baking → Cooling → Stacking |
| Voltage | 380V, 50Hz, 3PH (customizable) |
Shanghai Juheng provides custom-engineered lavash production lines designed to process pre-mixed dough into finished, baked flatbreads. While we have extensive experience in dough sheeting, stretching, baking, and stacking systems for various flatbreads, each lavash line is developed in close collaboration with the customer to meet their specific product requirements – thickness, size, capacity, and texture.
Lavash is a traditional thin flatbread characterized by its flexible, non-layered structure, achieved through specialized stretching rather than lamination. Our engineering team can design and manufacture a complete line that includes: multi-stage sheeting, ultra-thin stretching (less than 1mm), cutting, baking, cooling, and automatic stacking.
We do not offer a “standard” lavash line; instead, we work with you to define the optimal configuration based on your dough recipe, target output, and available factory space. All food-contact parts are SUS304 stainless steel, and the system is PLC-controlled for recipe management.
Typical Process Flow – Engineered to Your Requirements
The line accepts pre-mixed dough prepared offline. The dough is loaded into a hopper, then proceeds through the following stages, each of which can be customized:
1. Multi-Stage Sheeting
Dough is progressively reduced to an initial uniform sheet using adjustable rollers.
2. Ultra-Thin Stretching
A specialized stretching mechanism reduces thickness to the target range (less than 1 mm) without tearing – critical for lavash flexibility.
3. Cutting
Rotary or reciprocating die cuts individual lavash sheets (rectangular, oval, or custom shapes).
4. Baking (Tunnel Oven)
Multi-zone oven with independent top/bottom temperature control. Dwell time adjustable.
5. Cooling
Multi-tier cooling conveyor gradually reduces temperature to prevent condensation.
6. Stacking
Automatic counter stacker arranges finished lavash into preset batch counts.
How We Develop Your Custom Lavash Line
Step 1 – Requirement Analysis
You provide target output (kg/hour or pieces/hour), product dimensions, dough recipe, and factory space. We discuss automation level and budget.
Step 2 – Engineering Design
Our engineers design the line layout, specify roller gaps, stretching mechanism parameters, oven zone configuration, and cooling/stacking modules. Drawings are shared for approval.
Step 3 – Manufacturing
Upon approval, we manufacture all components in our Shanghai facility. You are welcome to inspect progress.
Step 4 – Factory Acceptance Test (FAT)
Before shipment, we run the line using your supplied dough (or a representative substitute) to verify performance. Adjustments are made on-site.
Step 5 – Installation & Commissioning
We ship, install, and commission the line at your facility, including operator training.
Step 6 – After-Sales Support
Remote diagnostics, spare parts supply, and optional maintenance contracts.
Our integrated dough recycling system minimizes waste by reintroducing unused dough back into production, optimizing raw material utilization and aligning with sustainable manufacturing practices. This ensures cost-effective operations while reducing environmental impact.
Tailor your lavash to market demands with ease! Adjust shapes (round, rectangular, or bespoke), sizes, and baking parameters to cater to diverse consumer preferences.
Consistent Quality Assurance
From automated dough sheeting to precise molding and baking, every step is engineered to deliver lavash with uniform texture, flavor, and appearance. Our technology guarantees reliability, batch after batch.
Premium Equipment for Premium Results
Invest in a production line designed for excellence. Our high-performance machinery is optimized for lavash production, combining durability, efficiency, and innovation to help your business stand out in a competitive market.
Commercial Bakeries: Mass production for retail chains and grocery stores across Armenia, Azerbaijan, Iran, and Turkey.
Food Service Providers: Supply to restaurants, catering companies, and fast-food outlets specializing in Middle Eastern cuisine.
Frozen Food Manufacturers: Pre-production for frozen Lavash packs with extended shelf life.
It depends on the product size.
All food-contact parts use 304 stainless steel, and the closed-loop processing minimizes human contact—meeting EU and US FDA standards .
Yes.
