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| Quantity: | |
|---|---|
JH2206
Shanghai Juheng
Mode | JH2206 |
| Dimension | 30980*1695*2057(mm) |
Bread size | 160*140mm (for reference) |
Capacit | 3000-6000pcs/h |
Power specification | 380V, 50HZ, 3PH, 23.3KW |
| Finished product | Frozen |
| Product size | Adjustable |
The Juheng Two-Layer Filled Flatbread Production Line is designed for manufacturing flatbreads with a filling layer sandwiched between two dough layers. This open-edge, sandwich-style construction is the format for products like Malaysian Roti Pisang (banana roti), durian roti, pineapple roti, and other fruit-filled or sweet-filled flatbreads popular across Southeast Asian markets.
The process is straightforward and efficient: dough is sheeted into two continuous, uniform layers — a bottom layer and a top layer. A filling depositor spreads an even layer of filling across the bottom dough sheet. The top dough sheet is then laid over the filling, creating a clean two-layer sandwich. The edges remain open — no crimping, no sealing, no folding. The combined sheet is then cut into individual pieces at the target dimensions.
The line handles a wide range of fillings — banana paste, durian puree, pineapple jam, sweetened lentil paste, chocolate spread, cheese, and more.
All food-contact surfaces are SUS304 stainless steel. The line is CE certified for global export. Custom configuration based on your product dimensions, filling type, and target capacity.
1. Dough Infeed
Dough from mixer, divided into two streams — one for bottom layer, one for top layer
2. Bottom Layer Sheeting
Dough sheeted into uniform, even bottom layer at target thickness
Top Layer Sheeting
Second dough stream sheeted into uniform top layer
3. Filling Deposition
Even layer of filling spread across the bottom dough sheet
4. Layer Assembly and
Top dough sheet laid precisely over the filling-covered bottom sheet
5. Cutting Station
Sandwich sheet cut into individual pieces — edges remain open, filling visible
6. Top Film Application
Food-grade plastic film applied to the top surface of each piece
Bottom Film Application
Food-grade plastic film applied to the bottom surface of each piece
7. Film Cutting
Continuous film cut between individual pieces, separating each filled flatbread
8. Finished Product Outfeed
Individual filled flatbreads ready for freezing or packaging
Dual-Layer Sheeting: Independent thickness control for top and bottom dough layers, enabling optimal structural balance.
Wide Filling Compatibility: Handles fruit pastes, purees, jams, sweet spreads, and meat fillings.
Clean, Visible Filling Layer: Open edges showcase the filling, making the product immediately recognizable and appealing to consumers.
No Edge Sealing Required: Simplified mechanics compared to sealed-edge systems — fewer moving parts, lower maintenance, faster production.
Filling Handling: Depositor spreads filling evenly.
Full SUS304 Construction: All food-contact surfaces is stainless steel and other food-grade material, CE certified.
Chain Restaurants: Supply to curry houses, tiffin services, and street-food franchises across India, Pakistan, and Southeast Asia.
Institutional Catering: Provision for schools, hospitals, and corporate cafeterias requiring daily roti volumes of 5,000+ pieces.
Retail Production: Packaging for supermarket shelves as fresh or frozen roti packs.
Frozen food manufacturers: supplying Southeast Asian retail and export markets
Central kitchens: for Malaysian, Indonesian, and Thai restaurant chains
Co-packing facilities: producing private-label fruit-filled flatbreads
